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54585705 air oil separation filter element-0

Air compressor filters

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54585705 Air Oil Separation Filter Element

54585705 air oil separation filter element, using multi-layer composite filter materials, efficiently separates oil mist and impurities in compressed air, with a separation efficiency of 99.9%. The output air oil content is ≤ 3ppm, suitable for various industrial equipment, stable and reliable.

  • Product Introduction
  • Product Description
  • Application Scenarios
  • Competitive Advantage
  • Common Problems and Solutions
  • Related Products

Product Introduction

54585705 air oil separation filter element is a precision filter element designed specifically for industrial equipment. It uses advanced multi-layer composite filter materials and precision manufacturing processes, and has the ability to efficiently separate oil mist and impurities in compressed air. This filter can significantly reduce the oil content in the output air, ensuring that the compressed air quality meets industrial gas standards, while protecting backend equipment from oil mist pollution, extending equipment service life, and reducing maintenance costs.

 

Brand Name DFFILTRI
Filtering accuracy 0.01-1 μ m
Working temperature range -30 ℃~120 ℃
Material composition Glass fiber filter material or filter paper

Product Description

The core structure of 54585705 air oil separation filter element, from inside to outside, is as follows: central support tube, coarse separation layer, fine separation layer, and outer metal mesh. The coarse separation layer uses high-density polyester fibers, which can intercept large oil droplets and impurities; The fine separation layer uses micron sized glass fibers to efficiently capture tiny oil mist particles of 0.01-1 μ m through direct interception, inertial collision, and diffusion. The surface of the filter element has undergone anti-corrosion treatment, which can adapt to harsh environments such as high temperature, high humidity, and corrosive gases. Its initial pressure difference is ≤ 0.02MPa, separation efficiency is over 99.9%, and the output air oil content is ≤ 3ppm, which meets international API standards.

Application Scenarios

1. Screw air compressor

As the core component of the oil gas separation system, the 54585705 air oil separation filter can effectively separate compressed air from lubricating oil, ensuring that the output compressed air is clean and oil-free, meeting the high air quality requirements of industries such as food processing and pharmaceutical manufacturing.

2. Petrochemical industry

In the refining and chemical production process, this filter can be used to separate oil mist and impurities from process gases, protect catalysts and reaction equipment, and improve production efficiency and product quality.

3. Metallurgical industry

Suitable for purifying process gases such as blast furnace gas and converter gas, removing oil mist and dust, reducing equipment wear, and extending service life.

4. Power industry

In the intake system of gas turbines, this filter element can filter oil mist and impurities in the air, ensuring clean intake, improving combustion efficiency, and reducing emissions.

5. Environmental protection field

Used in exhaust gas treatment systems to separate oil mist and particulate matter from organic waste gas, achieve standard emissions, and protect the environment.

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Competitive Advantage

1. Efficient separation performance

Using micron sized glass fiber filter material, the separation efficiency reaches over 99.9%, and the output air has extremely low oil content, meeting the high-end industrial gas demand.

2. Long lifespan and low maintenance

Optimized filter structure, large dirt holding capacity, and a service life of up to 5000-8000 hours, reducing replacement frequency and lowering operation and maintenance costs.

3. Wide compatibility

Supports adaptation to mainstream screw air compressors and process gas purification equipment, with standardized interface design and easy installation.

4. Strong anti pollution ability

The filter material has undergone anti-corrosion treatment and can adapt to environments containing corrosive gases and high temperature and humidity, with high stability.

5. Environmental protection and energy conservation

Efficiently separate oil mist, reduce lubricant consumption, and lower energy consumption of backend equipment, in line with the trend of green manufacturing.

Common Problems and Solutions

1. Blockage of the filter element leads to an increase in pressure difference

Reason: Excessive oil mist or impurities in the air, or failure to replace the filter element on time.

Solution: Regularly monitor air quality to shorten replacement cycles; If the pressure difference exceeds 0.08-0.1MPa, the filter element needs to be replaced immediately.

2. Excessive oil content in exhaust gas

Reason: Damaged or improperly installed filter element.

Solution: Check the appearance of the filter element for damage and ensure good sealing during installation; If the filter element is damaged, it needs to be replaced with a new one.

3. Filter deformation or rupture

Reason: The system pressure exceeds the pressure resistance value of the filter element (usually ≥ 0.7MPa).

Solution: Check if the system pressure exceeds the standard and adjust it to the normal range; If the filter element is damaged, it needs to be replaced with a higher pressure resistant filter element.

4. Shorten the lifespan of the filter element

Reason: The usage environment is harsh, such as high air humidity and corrosive gases.

Solution: Improve the usage environment or choose filter materials with stronger corrosion resistance.

5. Oil leakage after installation

Reason: The sealing ring is aging or not installed properly.

Solution: Replace the sealing ring to ensure that the sealing surface is clean and free of impurities during installation, and apply oil resistant sealant.

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54585705 air oil separation filter element-5

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